CNC machining centres · CNC with console table
Format4 Profit H500 s-motion
One machine, 5 axes, creativity without limits.
Overview – Format4 Profit H500 s-motion
One machine, 5 axes, creativity without limits
You will be convinced by 5-axis technology that supports unlimited creativity.
34 tool positions included in standard equipment offer a wide range of machining possibilities.
Fully automatic machine with S-motion table.
Technical data – Format4 Profit H500 s-motion
- Dimensions
- —
- Construction & weight
- Monolithic steel frame 4950 kg
- Working dimensions
x-os
3740 mm
y-os
1505 mm
z-os
250 mm
- Working axis travels
x-os
4930 mm
y-os
1925 mm
z-os
455 mm
- Axis feed system
x-os
po zobati letvi
y-os
vijačno vreteno
z-os
vijačno vreteno
- Feed speeds
- x-axis 75 m/min (with bumpers the limit is 25 m/min) y-axis 65 m/min z-axis 23 m/min
- Required compressed air pressure
na vhodu
8 barov
minimalni delovni
6 barov
- Milling unit
- Motor power 12 kW (maximum power at 12,000 rpm) 1,000 - 24,000 rpm (Controlled via frequency converter) Liquid cooling of motor via cooler. Ceramic bearings. Pneumatic tool clamping HSK-F63 type via tool storage Pneumatically controlled dust extraction hood at two positions Maximum tool weight 7.5 kg. Additional clamps for fixing additional units to the motor.
- Boring unit
- Boring unit with integrated saw in x-axis model DH-18 6H 1S. 18 boring units (12 vertical boring heads, 6 horizontal boring heads) Shank clamping with diameter shank 10 mm. Maximum stroke 70 mm Maximum drill length 70 mm Boring unit covers entire working area with all units.
- Saw unit
- Fixed unit in x-axis direction + fixed unit in y-axis direction Blade diameter 120 mm Maximum blade width 5 mm 6000 rpm
- Linear tool storage on left side of table
- 12 positions maximum tool diameter 250 mm maximum tool length 240 mm ONE POSITION FOR ANGLE UNIT
- Rotary tool storage rear movable
- 24 positions, mounted on movable bracket, moves along X axis
- Working table
- Length: x-axis 3740 mm (distance from stop to stop) Width: y-axis 1500 mm (distance from stop to stop) Movable aluminium brackets for vacuum grippers. Standard 6 brackets with length 1580 mm.
- Vacuum grippers
- Three carriages each for grippers / mechanical locks on the bracket. Grippers type TL (Schmalz) height 75 mm vacuum. 8 pieces with dimension 140 x 115 mm (H=75 mm) 4 pieces with dimension 125 x 75 mm (H=75 mm)
- Gripper positioning
- Positioning via motorized system for moving brackets and gripper carriages. Manual positioning of grippers on movable carriages.
- Working areas
- 2 working areas Package includes 2 foot pedals for confirming workpiece positioning on each working area.
- Lifting bars
- Used for easier loading and unloading of heavier workpieces. Standard 4 pieces. Maximum weight per individual bar is 20 kg.
- Foot pedal
- For confirming the positioning of the workpiece on each working area. Standard 2 foot pedals for left and right field.
- Connections for counter-templates
- 4 + 4 connections for working with counter-templates on the left and right sides of the table. 1 connection for compressed air for cleaning the working table.
- Two types of workpiece supports
- 6 rear stops 6 front stops 2+2 side stops
- Vacuum pump
- One piece. Air flow 90 m3/h.
- Guide lubrication
- Automatic centralized
- Dust extraction system
- Centralized with single outlet for easy connection to the dust extraction system in the workshop. Dust port connection: 300 mm Controlled height of extraction hood (stepless).
- Protection
- With sensitive mats on the front side, divided into three sections Fence on the left side with door. EMERGENCY STOP buttons on the front of the machine, portable keypad and control unit.
- Machine control
- Controller is implemented via personal computer. Standard is computer on fixed bracket. (Option: mobile bracket) Machine part of controller consists of following components: HARD DISK, 24" VIDEO LCD MONITOR, DVD-RW, operating system WINDOWS 7, LAN NETWORK CARD, 2 x USB, connection at monitor, paper holder.
- Remote control
- Is included. Enables axis speed adjustment via potentiometer and gripper positioning via movable laser.
- Air conditioning unit for electrical cabinet
- Provides cooling of components in the electrical cabinet and ensures additional air filtration, preventing dust particles from entering the electrical cabinet.
- Additional programs
- F4INTEGRATE program for machine control in Slovenian language. 2 licenses, one for the computer on the machine and one for an additional workstation. F4OPERATE program for gripper positioning and launch of work programs 3D simulator is optional. F4 Tools manager for setting all tools and program for tool positioning on the machine. F4CREATE for preparation of work programs. Other characteristics of the program editor: - CAD commands (rotation, movement, repetitions, contour drawing in polyline or spline form, drawing assistance) - Engraving (all TrueType fonts from the computer) - Emptying of arbitrary contours with arbitrary tools (strategy selection) - Enlargement and reduction of contours - Setting logical conditions in the program - Use of up to 300 parameters/variables (+ additional parameters via subprogram import) - Interpolation of cutting paths (curve smoothing) - Addition of virtual/phantom planes at arbitrary position, which simplify the use of angle heads (fourth and fifth axes) - Use of subprograms (nesting of operations) - Setting of operation optimization (sequence for shorter processing time) and linking of multiple programs on the table with tool change optimization
- Remote service
- TELESERVICE package via Internet: Enables connection between machine computer and service center, allowing direct and rapid intervention on machine parameters, individual work programs and installation of possible newer program versions. Internet line connection to machine computer is required.
- Accessories included in price
- Machine operating and maintenance instructions in Slovenian language. Electrical and pneumatic diagrams. Spare parts manual. Complete set of keys. Manual lubrication pump.
- Tools included in price
- HSK-F63 clamping head (1 pc. - right) Collet for clamping heads with diameter of choice (1 pc.) 10 drills of choice (diameters 5, 8, 35mm) Rod diamond router for formatting (1 pc., diameter 18mm, H=43mm)
- Linearni prislon
Na levi in desni strani mize.
Omogoča lažjo pozicioniranje obdelovancev na mizi ne glede na obliko.
Optional equipment – Format4 Profit H500 s-motion
Other
C06For use of more demanding graphics programs on the machine computer.
C11Enables confirmation of start of machining on the right side of the table (in alternating mode of operation)
C12Maintains computer operation and automatically shuts it down in the event of a power failure.
C15Protect electrical cables and compressed air pipes from chips.
C13- C194The purpose of this option is pre-preparation for possible future machine upgrade.
C14With user application
C16Prevents dust and fixed particles from entering the bearing blocks of the linear guides.
Very important addition when machining abrasive materials.
C17Used for positioning elements for semi-circular windows.
C20
C98Possible machine states:
Red = machine error has occurred
Flashing white = machine is in reset phase
White = machine is reset and under power
Flashing green = waiting for start with two buttons
Green = program is running
C99Has lighting function only.
C53Instead of pedals
C110To reduce power consumption during idle phases or when the machine is not operating
C33
C90For displaying machining on the work table
Very useful for staircase processing
C146Instead of standard 4
C148For processing door frames or windows.
C55
C572 groups REAR and FRONT
C71
C60180 m3/h instead of 90 m3/h
Optional: Pre-preparation
C62250 m3/h instead of 90 m3/h
C82Travels with the console in X direction
C19624 positions
C197Travels with the console in X direction
C240For protection of standard storage with 12 positions.
C35- With just 1 unit (with ET interface) you can use up to 3 tools in one CNC program (e.g. saw, blade, cutter, drill).
- You program in between pauses
008Motor power 15 kW
Up to 24 000 revolutions per minute
HSK F63
5 axis universal head
ceramics bearings with liquid cooling
With height-guided dust extraction hood
C91Mechanical lock of axes C and A during operation.
For heavy loads and maximum machining accuracy.
C23When tools are changed, the machine automatically measures the length and enters it in the table.
C105
C191DH20 8H 2S
12 vertical units
8 horizontal units
(Instead of standard DH 18 6H 1S)
C192DH30 8H 2S
22 vertical units
8 horizontal units
(Instead of standard DH 18 6H 1S)
C401
C402
C418
420Required for projector operation with F4Integrate software
C450For window profile production
C452For semicircular window production.
300-1063 pieces
301-1331 piece
Table 0-140 mm
Workpiece clamping with compressed air via console buttons
301-13655-105 mm
300-05-910LPDimensions (length x width x height)
140 x 115 x 100 mm
301-137Vertical SQUARE clamps with stroke 55-105 mm (Schmalz)
Workpiece clamping with compressed air via console buttons.
300-05-911LPDimensions (length x width x height)
125 x 75 x 100 mm
300-05-914LPDimensions (length x width x height)
120 x 50 x 100 mm
300-05-917LPDimensions (length x width x height)
130 x 30 x 100 mm
300-05-9161 piece
120 x 50 x H=100 mm
360° rotatable