CNC machining centres · CNC with grid table
Format4 Profit H150
CNC machine with raster table
Overview – Format4 Profit H150
Cost-effective CNC technology,
ideal for joinery workshops.
Technical data – Format4 Profit H150
- External dimensions
- —
- Working dimensions
x-os
3720 mm
y-os
1560 mm
z-os
200 mm
- Working height
- Maximum working height on the table is 200 mm.
- Working table
- Phenolic resin table. Grid of grooves on the table is 30 x 30 mm. Densely arranged vacuum ports on the table for optimal air flow.
- Working axis speeds
x-os
75 (100) metrov na minuto
y-os
80 metrov na minuto
z-os
25 metrov na minuto
- Axis feed system
x-os
zobata letev
y-os
vijačno vreteno
z-os
vijačno vreteno
- Required compressed air pressure
Na vhodu
8 barov
Minimalni delovni
6 barov
- Construction
- Monolithic steel frame
- Bridge frame construction
- Bridge construction with dual-sided drive and movement accuracy control. Monolithic stable steel frame.
- 4-axis interpolation
- Is included
- Working areas
- 1 working area Package includes 1 footswitch for confirming workpiece positioning on each working area. Access to entire working field with protective cover in parking position. No restrictions when loading workpiece.
- Main milling unit
- Motor power 12 kW (maximum power at 12,000 rpm) 1,000 - 24,000 rpm (Controlled via frequency converter) Liquid cooling of motor via cooler. Ceramic bearings. Pneumatic tool clamping HSK-F63 type via tool storage Pneumatically controlled dust extraction hood at two positions Maximum tool weight 7.5 kg. Additional clamps for fixing additional units to the motor.
- Motor connection for additional angle units
- Connector enables use of angle units in cases where the main motor is too large. Also includes connection for compressed air.
- Boring unit
- —
- Linear tool storage on left side of table
- 12 positions maximum tool diameter 250 mm maximum tool length 240 mm 3 POSITIONS FOR ANGLE HEAD Pick-up position for loading/unloading to another storage unit.
- Cover for linear storage on left side of table
- Cover for protection of linear magazine is included as standard.
- Dust extraction system
- Dust extraction is centralized with a single outlet for easy connection to the workshop dust extraction system. Dust port connection: 250 mm. Required air flow for dust extraction: 3500 m3/h (20 m/s, 1000 Pa) STEPLESS HOOD HEIGHT ADJUSTMENT ACCORDING TO PROGRAM.
- Centralized dust extraction system
- 3 dust extraction positions: 1. during drilling 2. during milling 3. during cleaning of working table
- Fully enclosed machine with front doors
- Front door enables easy access to unit area for cleaning, maintenance and machine adjustment with tools.
- Safety system
- Safety system with photocells on front of machine (1 working field). Fixed control cabinet on left side of machine. Safety fence on left side of machine. Electrical cabinet on left side of machine.
- Vacuum pump
- Standard air flow 500 m3/h (2 pumps of 250 m3/h flow each; dry vacuum pumps from German manufacturer Becker).
- Smart vacuum zones on table - SMART ZONING
- We have 12 separate vacuum zones on the table, which automatically adjust according to the workpiece. Manual or automatic activation of vacuum zones according to program. Dimensions of predefined vacuum zones are selected according to typical board dimensions on the market. Video: https://youtu.be/roNX4waHYhM
- Remote control
- Is included. Enables axis speed adjustment via potentiometer and gripper positioning via movable laser.
- Guide lubrication
- Automatic centralized lubrication via semi-fluid grease pump. Lubrication time intervals are set on the controller. We also recommend manual inspection of actual guide lubrication.
- Machine control
- TPA controller is implemented via personal computer. Standard is computer on fixed console. (Option: mobile console) Machine part of controller consists of the following components: HARD DISK, 24" VIDEO LCD MONITOR, DVD-RW, operating system WINDOWS 7, NETWORK CARD LAN, 2 x USB, connector at monitor, paper holder.
- Remote service
- TELESERVICE package via Internet: Enables connection between machine computer and service center, allowing direct and rapid intervention on machine parameters, individual work programs and installation of possible newer program versions. Internet line connection to machine computer is required.
- Additional programs
- Control program is called F4Integrate and is the result of Felder's long-standing experience in seeking optimal solutions for simple and efficient CNC machine operation. Multiple programming solutions are combined/integrated in one program (tool archive, tool setup, program editing, work program execution).
- Accessories included in price
- Machine operating and maintenance instructions in Slovenian language. Electrical and pneumatic diagrams. Spare parts manual. Complete set of keys. Manual lubrication pump.
- Tools included in price
- HSK-F63 clamping head (1 piece) Collet for head clamping with diameter of choice (1 piece) 10 drills of choice (diameters 5, 8, 35 mm) Rod diamond cutter for formatting (1 piece, diameter 18 mm, H=43 mm), saw for drilling unit
Optional equipment – Format4 Profit H150
Programske in elektronske možnosti
- no image002
- no imageC07
- no imageC10
- no imageC53
Vakuumski sistem
- no image66
- no image67
Enota za nakladanje in razkladanje
- no image750Requires: Loading lift table at inlet · Not compatible with: C74
Menjalnik orodja
- no imageC200
Priprava za avtomatizacijo
- no image500Not compatible with: Combined safety system with bumpers + photocells (for alternating operation + external control switch), H100T, H150T, Safety system with bumpers (for alternating operation) - instead of photocells
- no image501Not compatible with: Safety system with bumpers (for alternating operation) - instead of photocells, Combined safety system with bumpers + photocells (for alternating operation + external control switch)
- no image510Requires: Connection to storage area system, PRE-PREPARATION for loading lift table at inlet and alignment unit, Loading device WITHOUT LIFT TABLE · Not compatible with: Loading lift table at inlet
- no image511Requires: Connection to storage area system, PRE-PREPARATION for loading lift table at inlet and alignment unit, Loading device WITHOUT LIFT TABLE, AUTOMATIC LABELLING on the output table with conveyor belt · Not compatible with: Loading lift table at inlet
- no image512Requires: Preparation of belt conveyor for feed via storage area system · Not compatible with: Preparation of belt conveyor for feed via storage area system for pre-marking station, Belt conveyor for loading via storage area system
- no image512ARequires: Preparation of belt conveyor for feed via storage area system for pre-marking station · Not compatible with: Belt conveyor for loading via storage area system, Preparation of belt conveyor for feed via storage area system
Programska oprema
- no imageC490
- no imageC492Requires: EL-F4D-01 - E-Learning F4Design (GER / ENG / FRE / POL / RUS / SPA / CZE), EL-F4D-01 - E-Learning F4DesignPlatinum (GER / ENG / FRE / POL / RUS / SPA / CZE), 23-3-078 - F4 Design maintenance for 1 year, 23-3-080 - F4 Design Platinum maintenance for 1 year · Not compatible with: 300-05-310 - F4design (including 3-axis power feeder)
- no imageC495Requires: 300-05-312 - F4design-PLATINUM (without power feeder), C497
- no imageC496Requires: 300-05-312 - F4design-PLATINUM (without power feeder), C497
C-Tech opcije
- no imageC94
Transport
- no imageC228
- no imageC230Not compatible with: Packing in crates with cover for corrosion protection
E-učenje in vzdrževanje programov
- no image800
- no image802
- no image806
- no image880
- no image882
- no image883
- no image884
Other
C06For use of more demanding graphics programs on the machine computer.
C08Cools components in the electrical cabinet and provides additional air filtration to prevent dust particles from entering the electrical cabinet.
C11Enables confirmation of start of processing on the right side of the table (in alternating mode).
Also serves to reset the safety system.
Not compatible with option:
C40 = Safety system with bumpers in alternating mode (instead of photocells)Not compatible with: Safety system with bumpers (for alternating operation) - instead of photocells
C12Maintains computer operation and automatically shuts it down in the event of a power failure.
C15Protect electrical cables and compressed air pipes from chips.
C13When tools are changed, the machine automatically measures the length and enters it in the table.
C14With user application
C19
C20
C40- 2 work fields with 2 foot pedals
- Reduced travel speed to 25 m/min
- Reduced required space in Y direction compared to light barrier (however expanded required space in X direction)
- 1 safety guard on the left side of the machine
- Movable control terminal possible (= C29)
- Not possible with any automation version. (Available only for standalone version)Not compatible with: Workpiece unloading unit with motorized
height and table dust extraction
C41- Enables alternating mode of operation.
- 2 work stations with 2 foot pedals
- Maximum possible operating speed (light barrier can be manually deactivated, bumper remains always active)
- Reduced operating speed with light barrier deactivated = max. 25 m/min
- 1 safety guard on the left side of the machine
- includes external switch (for confirming program start authorization and activating/deactivating light barrier)Not compatible with: Additional control panel on the other side of the machine, Safety system with bumpers (for alternating operation) - instead of photocells
C98Possible machine states:
Red = machine error has occurred
Flashing white = machine is in reset phase
White = machine is reset and under power
Flashing green = waiting for start with two buttons
Green = program is runningNot compatible with: C111
C23Enables precise positioning of clamps on the work table according to the program.
C99Has lighting function only.Requires: Optical display of machine
status on the control cabinet
C110To reduce electrical energy consumption during idle or non-operating phases of the machine.
C33Large monitor size: 24"
C90For displaying processing on the work table.
Very useful for processing stairs and workpieces of special shapes.Requires: C420, 420
C16Prevents dust and fixed particles from entering the bearing blocks of the linear guides.
Very important addition when machining abrasive materials.
C42Maximum 4 outlets per machine side.
Vacuum connections for outer diameter = 8 mm.
Includes quick couplings for flexible use.
Vacuum connections on the right side are not possible in case of automatic operation (due to complicated access to them).
C43Maximum 4 outlets per machine side.
Vacuum connections for outer diameter = 8 mm.
Includes quick couplings for flexible use.
Vacuum connections on the right side are not possible in case of automatic operation (due to complicated access to them).Requires: Safety system with bumpers (for alternating operation) - instead of photocells, Combined safety system with bumpers + photocells (for alternating operation + external control switch) · Not compatible with: Workpiece unloading unit with motorized
height and table dust extraction, Output motorised stacking table
C254 stops in X direction (2 on left and 2 on right side of table).
2 side stops in Y direction (1 on left and 1 on right).
Separate stop control (for left and right field) is possible only on machines with two fields (alternating mode - Bumper or combination of bumper with photocells).
Useful for small workpieces, for offcuts or when using vacuum grippers.
Stop clearance above work table (without support plate) is 55 mm.
C264 reference cylinders in X direction (2 pieces per side)
2 reference cylinders in Y direction (1 piece per side)
Separate control of reference cylinders (left field/right field) possible only on machines with 2 fields (bumper or bumper + photocell combination)
For positioning LARGER workpieces or processing offcuts.
Stop clearance above work table (without support plate) is 55 mm.
Additional information:
SMART ZONING vacuum fields for standardised panel sizes, referenced from the rear left corner.
C27- Continuous guide rails on front and rear side in X direction.
- Mandatory for possible machine automation (guiding pieces during panel loading and unloading of finished pieces towards the running belt).
- Cutout in the guides allows combined use with reference cylinders and thus precise positioning of workpieces with reference stops.
C28- 4 reference stops in X direction (2 pieces per side)
- 2 reference stops in Y direction (1 piece per side)
- Separate control of reference stops (left field/right field) is possible only on machines with 2 fields (bumper or bumper + photocell combination).
For positioning smaller and medium-sized pieces on vacuum grippers (extended stop stroke)
Unlimited process with 5-axis unit (= working from the front with motor in horizontal position)
Upper stop position = 80 mm (from upper edge of table)
C32Without position control via sensor.
Positioned along Y axis.
Connected to front, middle or rear rows of stops.
#C25 / #C26 / #C28 /#260Requires: one of: FRONT row of stops + left and right stops or REAR row of stops (left and right on table) or Work table with additional row of stops in the middle of table
C54End position control with sensor.
Collision control (CNC program cannot be started if the support has not reached the lowest position).Requires: FRONT row of stops + left and right stops, 250- C57End position control via sensor.
Collision detection (CNC program cannot start if fence has not reached lowest position)Requires: REAR row of stops (left and right on table), 260
- C58End position control with sensor.
Collision control (CNC program cannot be started if the support has not reached the lowest position).Requires: Work table with additional row of stops in the middle of table
C64Upgrade option with 250 m³/h vacuum pump
C63750 m3/h instead of 500 m3/h
C66- C67Not compatible with options:
C61, C63, C64, C65
Must also add option:
C16 = Equipment for abrasive materialsRequires: Enhanced sealing on all bearing blocks of linear guides · Not compatible with: C61, More powerful vacuum pump, C65
C70Central dust extraction port for cleaning the work table.
Unloading unit with motorised height adjustment.Requires: Work table with guide rail in front and rear, 270 · Not compatible with: Safety system with bumpers (for alternating operation) - instead of photocells
C71Table with power feed belt and dust extraction from below.
710Table with power feed belt and dust extraction from below.
- Dust extraction channel below table level captures remaining dust between workpieces
- Unloading process controlled by sensor at end of conveyor belt
Not compatible with options:
C71
C76
Must also add option:
C70Requires: Workpiece unloading unit with motorized
height and table dust extraction · Not compatible with: Output motorised stacking table, Additional dust extraction on conveyor belt
C46Terminal at outlet communicates with main controller in real time and handles label printing. Print sequence is graphically displayed on screen. Operator has access to certain additional functions (Skip specific label, ...)
Finished components can be easily equipped with labels for easier subsequent tracking through production (applied directly to discharge table)
No time loss during processRequires: Workpiece unloading unit with motorized
height and table dust extraction, Output motorised stacking table, Output SHORTENED motorised stacking table with power feed belt + below-table dust extraction
C76Requires: Output motorised stacking table- no image740Automatic material loading is performed with vacuum grippers on the side of the machine's moving bridge. This loading table moves material using rollers on the table. Includes: grippers, X-direction stop, moving rollers, brushes above linear tool storage. Not compatible with options: C73Not compatible with: Loading lift table at inlet
- no image741Must also add option: C73 or 740. Suitable for heavy boards.Requires: Loading device WITHOUT LIFT TABLE, Loading lift table at inlet
C72Pre-preparation for:
Lift table enables working with panel stacks.
Device allows automatic loading of individual panels onto the work table.
- Lift table positions panel stack at required height for automatic panel loading onto work tableRequires: Output motorised stacking table · Not compatible with: C720, Loading lift table at inlet, C74, C84
C73Lift table enables working with panel stacks.
Device allows automatic loading of individual panels onto the work table.
- Lift table positions panel stack at required height for automatic panel loading onto work table
- Maximum stack height = 627 mm
- Maximum total weight = 4000 kgRequires: C31, Output motorised stacking table · Not compatible with: C720, PRE-PREPARATION for loading lift table at inlet and alignment unit, C74, C84
C75Device allows alignment of individual panel to input guide and thus precise positioning on work table.
- Panels are directly aligned on lift table before loading process onto work table.
- Alignment process can be performed simultaneously with active CNC process (no time loss compared to some competing solutions -> alignment process on work table itself)Requires: Loading lift table at inlet · Not compatible with: C74- no image751Device allows alignment of individual panel to input guide and thus precise positioning on work table.Requires: Alignment unit on lift table at inlet
C77Automatic label application on lift table and alignment device.
- Printing occurs automatically before and during active CNC process on work table.
- Complete label adhesion on panels still "dust-free".
- Operator error in label application is eliminated
- Manual label application on conveyor belt no longer required
- Includes alignment device
Not compatible with options:
C75 = Alignment unit (included in this option)
Must also add option:
C73 = Loading table
C79 = Pre-preparation for automatic markingRequires: Loading lift table at inlet, PREPARATION for AUTOMATIC LABELLING · Not compatible with: Alignment unit on lift table at inlet, Combined safety system with bumpers + photocells (for alternating operation + external control switch)
771Automatic label application on exit table.
- Printing occurs automatically after active CNC process on work table.
- Operator error in label application is eliminated
- Manual label application on conveyor belt no longer required
Not compatible with options:
C75 = Alignment unit (included in this option)
Must also add option:
C73 = Loading table
C79 = Pre-preparation for automatic markingRequires: Preparation of belt conveyor for feed via storage area system for pre-marking station, PREPARATION for AUTOMATIC LABELLING · Not compatible with: Loading lift table at inlet
C79Enables retrofit of automatic marking
Incl. all necessary electrical and mechanical components for simple retrofit installation.Requires: Loading lift table at inlet, Preparation of belt conveyor for feed via storage area system for pre-marking station
C197Additional position of movable storage at the rear for saw diameter 350 mm.
Only for model H150.
Storage moves along X axis.Not compatible with: Separate storage position for chip collector
C35Up to 3 units with ET interface can be easily used in the same CNC program (e.g. saw blade, cutter, drill).
Set the program to pause between them.
C36- The nearest unit position on the front side on the standard linear tool changer can serve as a loading position for optional hard-to-access tool changers (on the rear side).
- Sensor control reduces the risk of operator error when unloading tools in an already occupied pick position.
C82Travels with the console in X directionRequires: C80 · Not compatible with: Additional saw storage, C199
C195Applies to storage with 18 or 4 positions.
Not compatible with options:
C196 = Storage with 18 positions
C198 = Storage with 4 positionsNot compatible with: Additional rear rotary tool storage - 18 positions, Additional linear tool storage with 4 positions
C196Storage moves along X axis.
Enables alternating work on the machine.Requires: 85, H100 · Not compatible with: Preparation for rear storage, Additional linear tool storage with 4 positions
C198Positioned on the rear side of the moving bridge.
Tool change is fast and is performed without moving the machine along the X axis.Not compatible with: Preparation for rear storage, Additional rear rotary tool storage - 18 positions
008Motor power 15 kW
Up to 24 000 revolutions per minute
HSK F63
5 axis universal head
ceramics bearings with liquid cooling
With height-guided dust extraction hood
C91Mechanical lock of axes C and A during operation.
For heavy loads and maximum machining accuracy.
C105Operator can monitor the workpiece processing LIVE on an external screen.
Delivery contents:
HD camera – installed in the hood
SDI cable with SDI to HDMI converter
External screen must be provided by customer (HDMI connection required)
C189
C186DH20 8H 2S
Contains a total of 12 vertical boring heads, 8 horizontal and 2x saw for grooving in X and Y direction.
Chuck for drill shanks diameter 10 mm.
(Instead of unit DH 12)
C187DH30 8H 2S
Includes a total of 22 vertical drilling heads, 8 horizontal heads and 2 grooving saws in X and Y directions.
Drill chuck for shank diameter 10 mm.
(Replaces unit DH 12)
C29We must also add the following option:
C40 = Safety system with bumpers with alternating mode of operation (instead of photocells)
Includes:
extended cables for positioning the control unit at optimal distance from the machine
adapted safety guard system
wheeled baseRequires: Safety system with bumpers (for alternating operation) - instead of photocells
C92We cool the tools and thereby extend their service life.
We improve the final quality of surface machining (example: plastic materials).
Chip removal for better dust extraction.
The availability of this option depends on the selected accessories (with option 112 = Suction bell).
C93
300-24-017for making grooves for locks and hinges
300-24-005With one outlet for cutter or saw up to 180 mm
300-05-860Recommended minimum quantity: 4 pieces
300-05-861Recommended minimum quantity: 4 pieces
300-05-862Recommended minimum quantity: 4 pieces
300-05-863Recommended minimum quantity: 4 pieces
300-05-960Recommended minimum quantity: 4 pieces
300-05-961Recommended minimum quantity: 4 pieces- 300-05-962Recommended minimum quantity: 4 pieces
- 300-05-963Recommended minimum quantity: 4 pieces
305-100
321-1012x2 outlets; 2 manual valves; 2x Y distributors; 4x1m hoses and shut-off valves
321-260- C401
410Additional licence enables program preparation on external machine.
One additional licence is already included in the machine price.
C418Applies to F4Integrate program.
Enables safe program preparation before production.
For office the code is:
C419 300-05-265 3D SIMULATION with collision control for office
420Enables connection to external projection system for CNC program contour.
448Must be added when using LABELS and F4Integrate software package.
430Basic nesting module. Accepts a maximum of 20 programs.
441Basic nesting module in network version. The basic nesting module accepts a maximum of 20 CNC programmes.
431Start version upgrade enables rotation, mirroring and repetition of elements within the program.
Enables generation of rectangular remnants.
432Upgrade from rectangular elements version to elements with arbitrary shapes.
Enables better material utilisation.
Material offcuts from previous machining can be used in subsequent operations.
433Enables flexible editing and printing of labels via pre-made templates.
Barcodes and QR codes are not included in this module.
434Enables use of virtual storage:
- quick selection of panel dimensions
- preset parameters such as cutting distances and grain direction
- remnant management
- import of files in Excel format
435This module automatically adds pockets in nesting for required operations for horizontal joints (drilling / clamex). A special very low aggregate is required for processing horizontal holes in this procedure. This aggregate is not included in this module.
You must also add the following option:
431 = F4Nest - Additional module for upgrade from Start to Rectangle version
437Modules included in price:
a. 438 F4Nest Excel Import
b. 434 F4Nest virtual warehouse
This module communicates with the virtual warehouse:
- Adjustment of actual panel quantities
- Storage of offcuts
- Consideration of warehouse entries and exits
You must also add the following option:
431 = F4Nest - Additional module for upgrade from Start to Rectangle version
438Import of programmes and complete projects via Excel list.
Parametric programmes can be read and processed very quickly.
- Maximum 26 parameters can be imported
- Manual entry or transfer of information from label from TCN programmes directly to Excel file is possible.
You must also add the following option:
431 = F4Nest - Additional module for upgrade from Start to Rectangle version
439You must also add the following option:
431 = F4Nest - Additional module for upgrade from Start to Rectangle version